Role Summary The Dimensional Variation Analysis Engineer will be responsible for conducting dimensional variation analysis to ensure the precision and quality of the products. This role involves collaborating with cross-functional teams to identify, analyse, and mitigate dimensional variation issues throughout the product development and manufacturing processes. Area of Responsibility

• Perform dimensional variation analysis using 3DCS (v8.0) tools.
• Creation and maintenance of the tolerance analysis model using 3DCS to provide Gap and Rad, FMK, B-release drawing validation.
• Good understanding and knowledge of build process for the complete vehicle (underbody BIW, hat & closures, final assembly interior and exterior trims)
• Good understanding of reading GD&T and 2D drawing and implement that information in DCS model.
• Generation of study reports with recommendation for preferred location strategy, concept, process, fixture design etc.
• Develop and implement strategies to control and reduce dimensional variation in products and processes.
• Collaborate with design, manufacturing, and quality teams to identify potential sources of variation and recommend corrective actions.
• Create and maintain detailed documentation of analysis results, methodologies, and corrective actions.
• Provide technical guidance and mentorship to junior engineers and team members.
• Conduct root cause analysis for dimensional variation issues and implement effective solutions.
• Support the development and validation of measurement systems and inspection processes.
• Participate in design reviews and provide input on dimensional tolerances and specifications.
• Stay updated with industry trends and advancements in dimensional analysis techniques and tools.

Qualifications

• Bachelor's or Master's degree in Mechanical Engineering, Manufacturing Engineering, or a related field.
• Minimum of 3 years of experience in dimensional variation analysis or a related role.
• Proficiency in tolerance analysis software 3DCS and CAD software CATIA, teamcenter.
• Strong understanding of GD&T (Geometric Dimensioning and Tolerancing) principles.
• Excellent problem-solving skills and attention to detail.
• Strong communication and interpersonal skills.
• Ability to work effectively in a team environment
• Knowledge of manufacturing processes and quality control methodologies.

Software Skill:

• 3DCS (v7.8)
• CATIA V5, Teamcenter